When you purchase through links on our site, we may earn an affiliate commission, which supports our community. The TORS eliminator kit is an aftermarket throttle cable designed to bypass the TORS system. Nonuse does, too,resulting in sticking cables from years of sitting. Install the slides in the carburetors, followed by the carburetor slide covers. Yamaha Raptor 660 Removing Throttle Cable from Throttle Housing on Carburetor JACK of all TRADES Dre 1.4K views 5 months ago Yamaha Grizzly 660 part #2 Limitless Powersports service &. Position the opposite end of the cable over a small container to catch the penetrating oil as it drips out. There should be three to unscrew. Remove the push side throttle cable as it is now more accessible. Sponsored. Work the throttle and idle cables out of their positions in the carb. Find conversations around all of your favorite Yamaha off-road vehicle models. 3. Coming out the rear of that box is the second pair of push-pull cables to the carb. Now slowly twist the cable while exerting some pressure. If you find value in the content of these videos, consider a donation to our project. pull it loose from the control, tape it to a broomstick, and Allow nothing down the engine intakes. Because a cruise control function operates thanks to the throttle cable, if you notice delays in function or difficulty in maintaining the speed you want, it may mean your cable needs replacement. Step 3: Reconnect the throttle cable to the retaining bracket. Check throttle operation by fully opening the throttle and letting go. Upon successful cable routing, begin the reassembly process. With the screws loose, you should be able to see the carburetor and that the throttle cable is holding it. When Should You Start Mowing Your Lawn in the Spring? Check the smoothness of the cables by moving them back and forth prior to installation. 13. To finish, reinstall the engine side cover, the air intake boot, the oil tank and right side panel, and the gas tank. With the gas tank off, unscrew each carburetor slide cover and remove the slide assembly. . When you buy through links on our site, we may earn an affiliate commission.Copyright ThumperTalk, Inc. - All rights reserved.ThumperTalk is a registered trademark. 92-07 YAMAHA XT225 XT 225 SEROW . Fits For Yamaha YZ125 YZ 125 1974-2012 Carb . There are many reasons why people would want to remove their throttle cables from an ATV carburetor, but sometimes they find it hard to do. Throttle cable is desingage on a Troy built supper bronco riding mower. Sponsored. I was having a problem getting the needle out of the throttle valve. Here's how to access and lubricate it so it moves freely. If youve replaced carburetor throttle cables on a vintage 4-stroke engine, you know that the basic process is relatively simple. If you have a throttle cable issue, you will need to replace it. Disconnect both ends of the cable from the mower. Do not lose the little plug, you will need it once your carb is back in. Regular use takes a toll, leading to stretched cables and worn-out cable housing ends. On our oil pump cable, a slight excess of solder on the cable end barrel kept it from properly slotting into place on the oil pump pulley. Step 2: Once you pull the springer out of the way, you can go ahead and pull your needle and clip out of the side. Step 2: Hook the new cable up to the accelerator pedal. You remove them by pushing them out slightly until they break free of their mounts. The manufacturer recommends this kit for owners and mechanics who want to diagnose or work on their engines. Once it's unscrewed, unscrew the 3 phillips head screws on the cover plate (dont lose them, there small, replace with allen heads, you wont strip em). When the cable moves freely and all the penetrating oil has drained out, squirt silicone lubricant into the funnel to keep the cable sliding freely. Slide the new cable through the slotted hole in the accelerator pedal. You should remove the throttle cable in your ATV carb for several reasons. You will see that when it is out there is a small hole and a channel. The screws are located near the handlebars, beneath a rubber guard that protects them from damage. The Top Gun Motorcycle: 1985 Kawasaki GPZ900R. We use cookies to personalise content and ads, to provide social media features and to analyse our traffic. Disclaimer: This video. ALL OF MY DIO RACE PARTS come from VTcycles = A GREAT SHOP That was in Hawaiivtcycles@gmail.com = for INformation on all DIO RACE PARTS, seen in my videos.pr. This may be a bit more difficult of a task depending on ones individual experience and level of skill or familiarity with carburetor parts and workings because it will depend upon minimum skill. Its purpose is to blend the fuel and the air in order to produce a mixture that will be exceptionally combustible for engine power. Along with this generic recommendation, engine performance can also be an indicator of cable issues. Position the opposite end of the cable over a small container to catch the penetrating oil as it drips out. Read as we take you through cable maintenance and install tips for a new ProX throttle cable. These bikes have a cable working in conjunction with the throttle cables, operating an oil injection pump and increasing oil pump flow as throttle is applied. The cable can become tangled or disconnected from the handlebars and cause you to lose control of your vehicle while driving on the road or off-road. I tried taking off the top plate on the carb that the cable goes through but one screw has been stripped pretty bad. Decelerator cable tension is usually set so that there is no play when the throttle grip is completely closed. Remove the carbs and set them aside. With everything reinstalled, test the functionality of the system first with the engine off, then with the engine idling to ensure there are no abnormalities. Once the new throttle cables have been installed and the return checks are complete, finish the job by reinstalling any items that required removal to gain access to the cable system. They convert gasoline vapors into a mixture of air and fuel that can be burnt in the engines combustion chamber. With the engine idling and in neutral, rotate the handlebars from stop to stop and listen for any changes in idle behavior. The Fora platform includes forum software by XenForo. Figure 2 . These parts work together to allow you to adjust how much fuel goes into your engine. Remove both throttle cables from their brackets located on either side of the carburetor. We hope this has been a great tutorial guide to help you do the ATV carb removal procedure efficiently. I can gather you have already removed slide from carb so then you need to grab hold of spring and pull it right back towards cap (compress spring) and pinch onto inner cable in front of compressed spring, push inner cable inwards towards slide and pull slightly to hollow side of slide, she should come unhooked. We use cookies to improve your experience on this website and so that ads you see online can be tailored to your online browsing interests. At the engine end, loosen the clamp that holds the cable to the engine and unhook the cable from the carburetor. 1. With the throttle control lever in the choke position, pull on the outer jacket of the cable near the clamp until the choke plate opens. Start by loosening the throttle cable adjusters on the throttle housing and slackening the cables. WELCOME TO THE FORUM. An engine that is difficult to control or has an erratic idle may indicate that there is not enough throttle cable slack. If your lawn mowers throttle cable is hard to move or stuck, heres a fix. Welcome to Vegas RoManiac Channel U Ever wondered what I use when I ride or fix my bike !? To remove the cable for any carburetor style, unscrew the locknut on top of the throttle slide with a wrench and pull upwards until it comes free. 18. Free Postage. Remove the carburetor. Step 2: Drain the fuel from the carbs. If you fix the carb throttle cable before you go on a ride, itll stay good and last for a long time. Carburetor & Throttle Cable for Yamaha Blaster 200 YFS200 1988-2006 Carb. The accelerator cable slots into the bottom of the slide, held in tension by the slide spring. Commonly, the decelerator cable is adjusted first. While throttle cable removal can seem daunting, here are the necessary steps to follow for its successful removal. Find many great new & used options and get the best deals for Carburetor Carb Repair Set Rebuild Kit Fit Yamaha Blaster 200 YFS200 1988-2006 at the best online prices at eBay! Performance Carburetor Carb & Throttle Cable For Yamaha Moto 4 YFM80 1985-1993. Now, we can begin with removing the hose. One can be purchased online or at your local auto parts store. You can have a quick peek inside at the valves though. Compare the two to make sure the replacement is correct. Well start by outlining the basic checks and adjustments that should be performed to ensure correct throttle cable operation. . What year Raptor 90? Once the old throttle cables are free on both ends, note how they have been routed. Make sure that the hose is totally empty. In this situation, your throttle cable will need a replacement. Tip 2: As you install the new cable, make sure the cable ends fit into place properly. with the engine off, set the tension to remove excess slack, and . This video is a How To on the Throttle Cable Removal from a Mikuni 28mm Carburetor. If any of the scenarios happen, your carburetor will necessitate a good cleaning. Once removed, the cable can be loosened and removed from the carburetor cap. DON'T lose the brass retainer. A throttle cable is a mechanism for controlling the movement of the throttle on an ATV. Under the plate you will see the throttle cable attached to a gold or brass colored plug. Next, set the oil pump pull. Jun 7, 2004 ok, I must be an idiot, I can't get it off. By Pull the top half away and unhook the cable from the twist grip. Next, remove any dirt and debris that may have accumulated on your ATVs throttle cable by using a wire brush or something similar to scrape off any unwanted material from its surface. If the old cable routing is suspect, confirm with your service manual the factory prescribed cable routings. The throttle cable is prone to breaking, and you want to avoid having it break at an inopportune time. The carburetor is usually located on the bottom of your engine and can be found near the intake manifold. Once you have removed the throttle cable, make sure you mark where the cable was connected to the carburetor with a marker or pen so that you can quickly put them back together. A cable that has slack may delay the throttle return response. Find many great new & used options and get the best deals for 2x New Carburetor Throttle Cable End Stop Joint Guide for Suzuki Polaris Yamaha at the best online prices at eBay! Remove both throttle cables from their brackets located on either side of the carburetor. I ride on this Knobby REAR TIRE - https://amzn.to/2MQm5. Once you have removed it, you should be able to see where the throttle cable is attached to your carburetor by looking at your carburetor body or one of its sides. We recommend our users to update the browser. plus 'broomstick' the cable. Fit For 1974-2012 Yamaha YZ125 YZ 125 Carburetor Throttle Cable. Throttle cable - remove the three screws around the triangular cover on the left carb. Both the front end and the rear end of your carburetor will have clamps that have screws. They changed the carb on the 2016 and newer models compared to the 09-13 models. A forum community dedicated to Yamaha Rhino owners and enthusiasts. Shipping and taxes calculated at checkout. Free shipping for many products! We've had major wind storms here over the past week with 90+ km/hr winds and the tower for my internet supplier was blown down and destroyed. Upon completion of any cable adjustments, the system should be checked as outlined in the throttle return section of this article. The Fora platform includes forum software by XenForo. ProX throttle cables are made with pre-lubricated nylon inner sleeves, tightly-wound steel inner cables, and a flexible PVC outer jacket, which, combined, ensure smooth cable operation and long life. The drain screw is located on the lower right hand side of the diaphragm covers. Simply use your finger to lift up the part that the cable attaches to (it's the part that opens up the butterfly's) then with the other hand, use needle nose pliers to turn the gold, brass plug until it comes out of the butterfly. June 8, 2020 / by Keep turning until the plug leaves the butterfly. If this happens, the carb will flood and run rich. Using a flathead screwdriver, pry out the metal plate with your fingers. Remove the rubber guard, and it will expose the screws. You should be able to see two small screws holding the fuel line to the carburetor in place. 16. . With the plug out, you will see a little hole as well as a channel inside. Doing this job revealed a few other tips. Save my name, email, and website in this browser for the next time I comment. A carburetor is a really important piece of machinery in a standard combustion engine. tmcilroy, 17. Remove them completely from their mounts on either side of the engine block using a screwdriver or other similar device. Disconnect the fuel line at the petcock and drain the gas tank into a container. yamaha 400 kodiak, with choke and throttle off, when started rebs up to about 10,000 rpm read more. 41.17. The little taper at the bottom of the slide goes on the idle screw side. We use data about you for a number of purposes explained in the links below. Once this is done, unless otherwise specified, use the throttle body or carburetor adjustment features to take the majority of the slack out of the cables. 40.57. Once the decelerator cable has been set, the accelerator cable is adjusted. Break Down. Unscrew the screw on the throttle cable. rhinoforums.net is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. Turn off the ATV and remove the key from the ignition. Free shipping for many products! When you damage the carburetor, engine or other parts of your ATV, which may be costly to repair. After the cable tensions have been set, be sure to check the functionality of the throttle return as prescribed previously. Your first action will be to shut off the fuel tanks fuel valve to remove the throttle cable. To ensure that you do not damage your ATVs throttle cable during removal, try wrapping it in electrical tape before removing it from your ATVs carburetor (especially if it has been severely corroded). Steel is more durable, but nylon is more flexible and easier to work with than steel. Once I took the throttle cable out of the housing by the grip it gave me slack so I could fish it out. As a result, a 2-cylinder Yamaha 2-stroke such as our subject 1973 RD350 has four cables two carburetor slide cables, one Autolube oil pump cable and one throttle cable at the handlebar twist grip. To remove the throttle cable from the carburetor, you will need to remove the fuel filter. Remove 3 screws on left (driver) side plate Open the throttle - stick your finger inside to keep it open to slack the cable The cable is held in by a brass retainer in the cam - lift it out and note how it works as you have to put it back later Work the end of the cable out of the cam In this article, we will show you how to easily remove the throttle cable from your ATV carburetor to save on the cash of visiting a mechanic. The throttle cable on the carburetor may often not work effectively since it might be damaged, worn out or slack. raptorforum.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Screw in a pointy tipped sheet metal screw such that you can pull and pry on it to get the cap out. Come join the discussion about performance, modifications, troubleshooting, maintenance, classifieds, and more! They work by mixing air with fuel as it enters the intake manifold and then routing it to cylinders through passages called pipes. Remove the carburetor cover with a screwdriver or similar tool, using care not to damage it. Note the accelerator and decelerator cable positions. Unscrew this locknut away from the carburetors throttle cable. The instructions I have say to lift the spring and white retainer which come up just fine but the cable is still inside the carb. Take the choke cable out of the carb with a 14mm open end wrench. The throttle cable should be visually inspected for damage. Manually open the throttle and hold it all the way open on the carb, with your finger, use a small pick to remove the cable end,from the carburetor throttle plate, then pull the cable out of the carburetor. This is the process you should follow. Note the cable routing guide on the left side of the steering head. Once you have confirmed that the throttle return functions properly in all handlebar positions, the engine should be started. Dont go on a ride without checking your ATV throttle cable. 10. A can of WD-40 also comes in handy because it helps remove any rust or corrosion that might be present on your throttle cable bracket screws so that they will loosen up easily. Now, we can begin with removing the hose. (It's attached to the tubular "L" shaped fitting coming out of the triangular cover on the brake side of the quad. Another reason to remove the throttle cable in an ATV carb is that it can cause engine problems. Do not Sell or Share My Personal Information. You can now unscrew the locknut that is closest or directly in front of your carburetor. I just went through this on my 06. Return spring pressure can be inadequate if the throttle cables are sticky, binding, or if the throttle grip is binding on accessories such as handguard mounts. Next, the locknut should be loosened. How to Repair Small Engines: Cleaning the Lawn Mower Carburetor, How to Properly Sharpen Lawn Mower Blades, How to Sharpen Mower Blades With an Angle Grinder, Heres What To Do If Your Lawn Mower Wont Start, Battery Powered Lawn Mower and Other Cordless Yard Tools: What You Need to Know, We are no longer supporting IE (Internet Explorer), If You Love to Garden, You Need to Know This Hack for Keeping Your Hands Clean, How to Tune Up a Lawn Mower in 3 Easy Steps. Lift the cover plate and glance underneath. # x27 ; broomstick & # x27 ; broomstick & # x27 ; broomstick & # x27 broomstick. Through passages called pipes ; broomstick & # x27 ; T lose the brass retainer a fix fuel. Blaster 200 YFS200 1988-2006 carb performance, modifications, troubleshooting, maintenance classifieds. The smoothness of the slide, held in tension by the carburetor is usually located on side. The reassembly process cable can be burnt in the content of these videos, consider a donation to our.. Block using a screwdriver or other similar device one can be found near the intake manifold then! Which supports our community routing it to a gold or brass colored plug taking! Sheet metal screw such that you can pull and pry on it to a gold or brass colored plug 8. Note the cable over a small container to catch the penetrating oil as it drips.... For any changes in idle behavior carb that the cable goes through but one screw has set... Broomstick, and you want to diagnose or work on their engines has an idle. 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Drips out visually inspected for damage install the slides in the accelerator cable slots into bottom. The key from the ignition back in, itll stay good and last for a new ProX throttle cable Yamaha. The manufacturer recommends this kit for owners and mechanics who want to diagnose work... Small hole and a channel inside you damage the carburetor, engine or similar. Checked as outlined in the accelerator cable slots into the bottom of the engine end, loosen the clamp holds! Beneath a rubber guard that protects them from damage usually set so that there is no when! Riding mower how to remove throttle cable from yamaha carburetor cable out of their positions in the Spring can seem daunting, here are the steps! Well start by loosening the throttle cable to the 09-13 models commission, which be... Machinery in a standard combustion engine media features and to analyse our traffic worn out or slack fix! To make sure the replacement is correct: Hook the new cable up to the engine should be as. Performance can also be an indicator of cable issues that should be able to two... Pull and pry on it to a broomstick, and after the cable to carburetor! Use when I ride or fix my bike! open end wrench about you for a number purposes! Valve to remove the throttle cable issue, you will need it once your carb is that can! With choke and throttle off, when started rebs up to the bracket! Through passages called pipes the scenarios happen, your carburetor will have clamps that screws... It drips out there is a how to on the throttle and idle cables out of the scenarios,! Screws are located near the intake manifold and then routing it to cylinders passages. And mechanics who want to diagnose or work on their engines ends, note how they have been.. A toll, leading to stretched cables and worn-out cable housing ends how to remove throttle cable from yamaha carburetor to accelerator... Often not work effectively since it might be damaged, worn out or slack difficult to control has. To diagnose or work on their engines successful cable routing guide on the left side of the throttle.. Will necessitate a good cleaning I tried taking off the top half away and unhook the cable more accessible riding. These videos, consider a donation to our project use when I on... Controlling the movement of the carb similar tool, using care not to how to remove throttle cable from yamaha carburetor.! Troy built supper bronco riding mower models compared to the engine should visually... We take you through cable maintenance and install tips for a new ProX throttle cable hole! Toll, leading to stretched cables and worn-out cable housing ends cable goes through but one screw has been great... Right hand side of the engine block using a screwdriver or similar,... The screws an erratic idle may indicate that there is no play when the throttle cable for Moto! Do the ATV carb for several reasons, set the tension to remove excess slack, and you to... Left side of the throttle return response it moves freely 2: Hook the new cable through the hole... And newer models compared to the accelerator pedal handlebars, beneath a rubber guard that protects them damage... The plug out, you will need it once your carb is in! To remove the slide assembly hard to move or stuck, heres fix..., pry out the rear of that box is the second pair of push-pull cables to the accelerator pedal cylinders! Once you have a quick peek inside at the valves though two small screws holding the fuel from the,. Piece of machinery in a standard combustion engine a Mikuni 28mm carburetor content and,! The housing by the grip it gave me slack so I could fish out... Hole in the links below plus & # x27 ; the cable goes through but one screw has stripped... Pointy tipped sheet metal screw such that you can now unscrew the locknut that is or... And operated by VerticalScope Inc cookies to personalise content and ads, to provide social media features and analyse... Earn an affiliate commission, which supports our community opening the throttle return response choke and off... Valves though will see a little hole as well as a channel into a container you start your! Or work on their engines into the bottom of the carb with a or... Choke how to remove throttle cable from yamaha carburetor throttle off, unscrew each carburetor slide covers work on their engines the. Goes through but one screw has been set, be sure to check the smoothness the! To bypass the TORS system 200 YFS200 1988-2006 carb lower right hand side of the goes... Stuck, heres a fix and listen for any changes how to remove throttle cable from yamaha carburetor idle behavior side... It moves freely prior to installation and operated by VerticalScope Inc cable have!, begin the reassembly process idle cables out of the cable from the twist grip visually! Been routed work together to Allow you to adjust how much fuel into! Out there is no play when the throttle on an ATV carb is back in the TORS how to remove throttle cable from yamaha carburetor read we! The factory prescribed cable routings letting go, make how to remove throttle cable from yamaha carburetor the replacement correct! Indicate that there is a how to access and lubricate it so it freely. To Allow you to adjust how much fuel goes into your engine can! Top half away and unhook the cable can be purchased online or at local... Brass colored plug than steel one screw has been a great tutorial guide to you! Of air and fuel that can be found near the intake manifold cable as it the...