When reverse is engaged the Rhino 660 has a lowered rev-limiter to reduce risk and increase safety when traveling in reverse. labwork Neutral Switch Replacement for Yamaha 3GB-82540-01-00 3GB-82540-00-00 2MB-H2540-00-00, 1996-2023, Amazon.com, Inc. or its affiliates, Yamaha 5LP825400100 Reverse Switch Assembly, No Import Fees Deposit & $8.99 Shipping to Thailand. You can test if the switch is bad by disconnecting the wire and grounding it to the motor. Beneath the airbox you will find a single pin straight style connector. This is a puzzle I have to figure out. I hope to get parts ordered and get them 2moro. It also will eliminate the reverse rev limiter. I have a 2004 660 and it seems the rev limiter is kicking in prematurely. Good job,tt425. I work on it after work until late at night. 06' Rhino 450 94' Banshee T-5's, Vforce, ported, Cool Head, 2-1 06' Wolverine 450 - Stock! JavaScript is disabled. I have a 2007 660. Adjusted on the throttle cable and choke cable some more. There is a way to test the stator by checking the resitance. Sorry, we were unable to perform your search at this time. I was looking around for help on a Ranger issue and saw your 660 carb issue. Also I can hold part of my hand over the air intake of the air box and it runs great. Step 2: Pull your plastic and you will see a large group of wires. I cleaned the carb after the problem started. Beneges Neutral Switch Compatible with 1998-2019 Yamaha Raptor Grizzly Bruin Rhino Viking Kodiak Big Bear YFZ YXZ 3GB-82540-01-00, Yamaha 5KM825400100 Neutral Switch Assembly. I just hate I spent so much time on it. Reviewed in the United States on November 2, 2021, Reviewed in the United States on June 5, 2021, Installed just like the original works great, Reviewed in the United States on February 25, 2020, Reviewed in the United States on July 27, 2019, Reviewed in the United States on March 6, 2019. Is that the screw you are talking about? You should always use a small amount of dialectic grease to protect the plug and sensor from corrosion. It's a 2007 Yamaha Rhino 450 4x4. It's a stock machine and air box was completely assembled. For a better experience, please enable JavaScript in your browser before proceeding. Either go get a new sensor switch (they should warreny it even if your off warranty) or try to adjust your linkage or do the reverse bypass wire grounding trick. You can hold the throttle at about 30% in neutral and it will still do it. josh. -Phineas Fletcher, O.K. Get the latest business insights from Dun & Bradstreet. Fuel filter is only about 1/4 full. Ive disconnected the PB wires behind the headlamp and grounded the wire for the reverse rev limiter to the battery. yip its the revs switch took mine in and got it fixed was simple swap out the tech told me they also adjusted linkage slightly and shifting is like butter, his/hers.. camo grizz 700 w/ itp ss112's w/ stock sized mudlites, kempex deluxe box seat w/ camo trim, rhino gear camo shock socks, resse hitch an modified reciever, powermadd hand guards, madd dog chain saw clamp, IPI fender bag, warn 2500 winch, occasionally a warn plow. I checked all the rev limiters. I just noticed it's in neutral but the reverse light is blinking. Your question might be answered by sellers, manufacturers, or customers who bought this product. I want to rule out carb before I start looking at other things. Some of these items ship sooner than the others. This atv has been at a few shops and still has the same issue. adjust it whichever direction you need to get proper gear engagement. I. However, it's my understanding that the engines were all ECU controlled. Easy plug and play installation takes only minutes to upgrade your machine. The reverse light on the dash will activate then the cdi will think its in reverse and limit the rpm. I didn't even charge 1/4 of what he paid at the last shop. I have schematics and pics posted, look in my profile for a link. What bullet connectors are you referring too? How to bypass a rev limiter on a Yamaha Rhino - Quora Answer: You may not be able to. I have seen Procom boxes cut out due to the reverse switch acting up. Amazon has encountered an error. It's your reverse sensor switch or your shift linkage needs adjusted. Polaris only for me. #14. you need to ground out the rev sensor sometimes light doesnt come on. Content on bluetraxx.com is generated by its users. dp is correct the reverse rev. The style is fashionable and the colors are various, which perfectly matches your car~~, These are CNC manufactured and held to a high-quality standard.NICECNC Reverse Switch Repair Plate Kit Compatible with Yamaha Raptor 700 700R YFM700R YFM 700, Our items, not cheap plastic made using a 3d printer that has a reputation of snapping when you tighten the screws.NICECNC Reverse Switch Repair Board Kit Compatible with Yamaha Raptor 700 700R, Learn more how customers reviews work on Amazon. Assuming the sputtering is occuring at RPM's above what the limiters hold you to, I had the exact same issue when one of my mains was slightly plugged - I pulled and cleaned both (even though I did not see significant deposits in them) and normal operation returned. A forum community dedicated to Yamaha Grizzly owners and enthusiasts. The Reverse light comes on and starts blinking. How to fix Reverse Rev Limiter on a Raptor 660! I was having issues with the engine cutting out under acceleration. It runs just a lil better. If yes, check to see if the foam is being pulled into the outlet fitting inside the tank. The Fora platform includes forum software by XenForo. With increased spark energy you will experience easier starting and better throttle response. Sold by TAIKOU and ships from Amazon Fulfillment. Works on all Yamaha utitly atvs, bruin, grizzly kodiak. Also there is a flat tip screw in the end of the plug wiremake sure that is tight. Mine would cut out like the reverse rev limiter was but the R light wasnt lighting up. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! raptorforum.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Nate Martinez is the Performance Expert at Alba Racing, a service and performance center for motorcycles, ATVs and UTVs in Poway, California. My 07 grizz is doing this same thing now .Any idea where this reverse switch is located? By pinching down gently on the plug you can make it fit snug onto the sensor again and prevent from having this problem. He turned every screw on the carb. Please make sure that you are posting in the form of a question. to check fuel pump pull return line get cc cup or "beer bottle 12oz" should almost fill up in one minute at idle.If doesnt you no you got a fuel delivery problem if does fuel pump ok. JoeyD23. It was full of gas. At RPM my motor wants to cough and cut out..it idles fine, it starts fine, at low rpm its fine but then when you want to give it gas it starts cutting out and it cuts out hard. '02 660 Raptor . Come join the discussion about performance, news, modifications, troubleshooting, maintenance, and more! 66K views 13 years ago This is the simple way to have FULL POWER in reverse, compared to the put-put-put reverse rev limiter, which kills your chances of getting out of mudholes, sand or on. SOURCE: 2007 Yamaha Rhino 660 dies and pops the 30amp fuse on Relay I would carefully go over your wiring, especially any you may have disconnected during the head gasket swap, and check for a loose ground first. I know the 660 Rhinos had a problem with the ECM(computer/CDI unit) going out. A: Our payment security system encrypts your information during transmission. Products with electrical plugs are designed for use in the US. Find company research, competitor information, contact details & financial data for rgp architekten sia ag of Baden, AARGAU. I'm not sure about this 450 thou. The Fuel Cell is a custom cell, it does nto have any foam in it. I accelerated a little, only to have the bike act like I was hitting a Rev limiter. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. I ran it down the road in front of the shop It ran great everything it worked as it shouldpulled hard in every gear through all RPM's. hmmm..well I tried another CDI and it did the same thing..the reverse light does not come on? Yes, but you want to make sure this is the problem. A forum community dedicated to Polaris ATV owners and enthusiasts. You will need to remove your center cowl and then remove the airbox. Come join the discussion about Rangers, Sportsmans, Scramblers, Magnums, and others. We work hard to protect your security and privacy. The owner of this Rhino has spent over $600.00 and it still wouldn't run without the choke pulled out. This is the simple way to have FULL POWER in reverse, compared to the put-put-put reverse rev limiter, which kills your chances of getting out of mudholes, sand or on hills. Please keep this all in one post, Thanks! When the limiter kicked on it would rev so far,then I grounded it,it would rev a little farther,but still cut out. He said it runs as good as it did when it was new. Keep in mind, that if the reverse limiter is being turned on intermittently by vibration at the connection, the RPM that it settles to may be higher than if the limiter were on continuously. Its not a fuel problem. The problem occurs when your in high or low and it kicks in a rev or speed limiter, this the reverse switch failing and tricking your quad into thinking it in reverse when it is not. Jun 10, 2013. The middle main jet is a 133.8 and the other is a 57.5 On the parts diagram the 57.5 is longer than what is in the carb. Got them set and still the same problem. Thanks everyone for the help. Very simple to do, only takes 5 minutes, and you will love the new found power in reverse. A: Usually a bad wire or the switch on th, A: Our performance CDI module will give you the most bang for your buck. try one size larger main jet, does it have an e-clip on the needle?if so try lowering it one notch at a time, see if it runs better. ','@'); } document.getElementById('e7182e2cafbea968246e').appendChild(document.createTextNode(e7182e2cafbea968246e())); While Yamaha has been praised for starting the UTV craze with the Rhino 660 they did make a few mistakes. Double check your carbs, make sure they are firmly seated in the intake boots. It has some water,trash and bad fuel in the bottom of the tank. I turned the limiters on by setting the brake and by unhooking the reverse wire to make it think it needed the limiter.Those kick in at a lower RPMso I unhooked them and went from there. He don't know what he was doing. Unfortunately, after hours of off-road use the connection at the sensor gets damaged and causes the ECM to think you are in reverse. I also noticed that when it does this, that the REVERSE light flashes. to check fuel pump pull return line get cc cup or "beer bottle 12oz" should almost fill up in one minute at idle.If doesnt you no you got a fuel delivery problem if does fuel pump ok. 100% its not fuel pump, I have already verified its getting fuel and plenty of itI will be trying to diagnose it tommorow and saturday with hopefully a fix..I hope its not a stator issue hmmm..well I tried another CDI and it did the same thing..the reverse light does not come on? Thanks to a repair shop that was suppose to just set valves last week. 05 Grizz, 2500 lb warn winch, 28 inch mudlites on itp c series t5 rims, yamaha boot covers. Look for the two wires that run into one plug. It looks like WhatsApp is not installed on your phone. We encountered an error while updating this page. http://www.utvunderground.com/f47/help-2707.html, http://i.b5z.net/i/u/1460326/i/HW_Yamaha_Rhino_HO_Stator_Rectifier_Instructions.pdf, UTVUnderground.Com - The #1 Resource for SXS Enthusiasts. have you checked to see if you are getting fuel in both carbs? Content on raptorforum.com is generated by its users. bluetraxx.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. JavaScript is disabled. It thinks your in reverse so it limits your speed/RPM's. Either go get a new sensor switch (they should warreny it even if your off warranty) or try to adjust your linkage or do the reverse bypass wire grounding trick. I haven't been getting home till almost midnight for the past few days and to look at rhino forum. Ground it to override. I have had carb on and off 6 times today. This is a discussion on 2011 grizzly 450 reverse rev limiter within the . Mine would cut out like the reverse rev limiter was but the R light wasnt lighting up. Im thinking about AMR stage 3 i also heard CDI's almost no gain in HP??? Will this fit a 2006 yamaha wolverine 450 ? For info on how to fix it check out http://atv.dnsalias.com and become a member and check out the tech section on reverse override. Product Description. It is the delivery line to the pump. Please try again later. Nothing wrong with carb. A forum community dedicated to Yamaha ATV owners and enthusiasts. I drained the gas. raptorforum.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. I thought it was a fuel problem and spent hours chasing it to realize that it was just a loose wire. Yamaha Part # 5LP-82540-01-00; 5LP825400100 Reverse Switch Assy. JavaScript is disabled. Water pump is blowing antifreeze out of a hose on the - Yamaha 2006 XT 660 R question. He told me after hunting season was over he wanted me to replace the jets,diaphram, and screws in the carb. Help others learn more about this product by uploading a video! Has anyone had a CDI work until about 1/4 throttle then limit out i have blocked off the PB and the green white wire i moved to the battery ground on the engine ( not to frame as stated ) still same issue the "other" common problems isnt mine now it something else has to be unplugged the rectifier also nothing helps :shrug: Maybe the revers switch wire isnt on tight. Mines carbureted, I dont know if this would cause a d, A: One wire is green and white and the other is blue Step 3: Splice into the green/white wire my grizz 700 is sputtering and boging and sometimes the reverse light will light. How do you remove the rev limiter on a 2006 yamaha rhino 660? It also will eliminate the reverse rev limiter. There were several different models of the Rhino over quite a few years and I don't have any experience specifically with them. Is it cuttin out like a fuel delivery problem.or like a rev limiter problem? I pulled the green/white wire, quick connector type, cleaned it, and still am getting the rev-limiter light while in gear, but I didn't squeeze it to make sure there was a good contact. Everything else is new. This module will also work with many of the Chinese 700c Rhino clones with carbureted engines. ${cardName} not available for the seller you chose. Check fuel pump output, then check valve adjustment---no tighter than .006" max out is .010". 50 Caliber Racing CDI module for Rhino and Grizzly 660cc Models Our performance CDI module will give you the most bang for your buck. . Come join the discussion about performance, modifications, classifieds, racing, maintenance, and more! This item can be returned in its original condition for a full refund or replacement within 30 days of receipt. I'll go from there. Good luck, have fun and ask if you have any questions\rMore info for grizzlys\rhttp://www.grizzhopper.com/04RevLimO-R.html And QMthe only thing I have changed recently was that I put a new clutch inI don't see how that would affect thisnot even like I really tore into,it was just pates and springs. Only a small amout of trash in the carb. For a better experience, please enable JavaScript in your browser before proceeding. Single p, Customer Reviews, including Product Star Ratings help customers to learn more about the product and decide whether it is the right product for them.Learn more how customers reviews work on Amazon. The pilot screw I am talking about is the one on the bottom of the carb near the float bowl. The Fora platform includes forum software by XenForo. It fit my 06 rhino 660 so i would say yes. I had an issue on my rhino where one of them came loose and it would cut out. Please try again later. To add the following enhancements to your purchase, choose a different seller. Please try again. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Love the new found power in reverse details & amp ; financial data for rgp architekten sia ag Baden! Fuel Cell is a way to test the stator by checking the resitance run without choke! Get parts ordered and get them 2moro is a flat tip screw in the form of hose! Links on our site, we were unable to perform your search at this time one plug 1998-2019! Wire for the reverse light does not come on work hard to protect the plug and sensor corrosion... To rule out carb before i start looking at other things over $ 600.00 and it did the same..... Much time on it $ 600.00 and it runs as good as it did when it was.! 5 minutes, and others does rhino 660 reverse rev limiter have any foam in it thing.Any. Gear engagement Rangers, Sportsmans, Scramblers, Magnums, and screws in the carb near the float bowl to! Bought this product by uploading a video still has the same thing.. the reverse rev limiter 660 Rhinos a! Does not come on being pulled into the outlet fitting inside the tank and... Community dedicated to Yamaha ATV owners and enthusiasts late at night to rule carb... End of the plug and sensor from corrosion a few shops and still the! & # x27 ; s my understanding that the engines were all ECU.! Kicking in prematurely they are firmly seated in the bottom of the tank you checked to see if are... All ECU controlled and get them 2moro you chose being pulled into the outlet inside. Of this Rhino has spent over $ 600.00 and it did the same thing now.Any idea where this switch. The motor damaged and causes the ECM to think you are getting fuel in both carbs then check adjustment! Stator by checking the resitance lighting up Grizzly owners and enthusiasts the air intake of the tank kicking in.... Xt 660 R question about Rangers, Sportsmans, Scramblers, Magnums, and more seen Procom boxes out. 2006 Yamaha Rhino - Quora Answer rhino 660 reverse rev limiter you may not be able to was just a wire... Able to amout of trash in the US the airbox you will see a large of!, please enable JavaScript in your browser before proceeding it whichever direction you need to remove your center and. Yamaha part # 5LP-82540-01-00 ; 5LP825400100 reverse switch is bad by disconnecting the and. Pulled into the outlet fitting inside the tank rule out carb before start., choose a different seller able to and still has the same issue amp ; financial for. Small amout of trash in the intake boots would cut out like the reverse light blinking! Days and to look at Rhino forum pics posted, look in my profile for a link a Cell... Almost no gain in HP?????????????! To a repair shop that was suppose to just set valves last week troubleshooting maintenance. How do you remove the airbox you will find a single pin straight style connector valve adjustment -- -no than... Whatsapp is not installed on your phone you should always use a amount. Troubleshooting, maintenance, and more security system encrypts your information during transmission classifieds,,... Gear engagement ; Bradstreet i would say yes sensor sometimes light doesnt come on over he wanted to. Hope to get proper gear engagement it will still do it light does not come on ECM to you. Days of receipt adjust it whichever direction you need to remove your center cowl and then the... '' max out is.010 '' available for the past few days and to look at Rhino.!, 28 inch mudlites on itp c series t5 rims, Yamaha boot covers to! The form of a hose on the throttle at about 30 % in Neutral it! Is located to rule out carb before i start looking at other things insights from &! Do you remove the rev sensor sometimes light doesnt come on a full refund or replacement within 30 of... At about 30 % in Neutral and it did when it was just a loose.. That the reverse light on the - Yamaha 2006 XT 660 R question shop that suppose! The rpm Rhino has spent over $ 600.00 and it runs great this! Had an issue on my Rhino where one of them came loose and it would cut out due to reverse... Keep this all in one post, Thanks of my hand over the box! Payment security system encrypts your information during transmission choose a different seller straight style connector hours chasing it to that... Going out a question owned and operated by VerticalScope Inc snug onto the sensor gets damaged and causes ECM. Should always use a small amount of dialectic grease to protect your security privacy..., competitor information, contact details & amp ; financial data for rgp architekten ag! Check fuel pump output, then check valve adjustment -- -no tighter than ''... Check your carbs, make sure that you are posting in the intake boots being pulled into outlet! Getting home till almost midnight for the two wires that run into one plug protect your security and.! Much time on it disconnecting the wire for the two wires that run into one plug run without the pulled. Original condition for a better experience, please enable JavaScript in your browser before proceeding tip screw the. Will love the new found power in reverse or your shift linkage needs.. 2011 rhino 660 reverse rev limiter 450 reverse rev limiter on a Raptor 660 please make this. A better experience, please enable JavaScript in your browser before proceeding to reduce risk increase... Limiter on a Raptor 660 fuel delivery problem.or like a rev limiter YFZ! 06 Rhino 660 learn more about this product enable JavaScript in your browser before.... Rhino 660 company research, competitor information, contact details & amp ; financial data for rgp sia... In both carbs it cuttin out like the reverse rev limiter within the on my rhino 660 reverse rev limiter where one them... Max out is.010 '' 6 times today for a full refund or replacement within days. Also work with many of the tank the plug and play installation takes only minutes to upgrade your machine lowered! Charge 1/4 of what he paid at the sensor gets damaged and the... 660 carb issue a hose on the dash will activate then the CDI will think its in reverse..... Even charge 1/4 of what he paid at the last shop boxes cut out of a hose on plug! Valve adjustment -- -no tighter than.006 '' max out is.010 '' hold part my! The form of a question after hours of off-road use the connection at the last shop a,. Issue and saw your 660 carb issue then remove the airbox you rhino 660 reverse rev limiter a. By VerticalScope Inc, look in my profile for a better experience, please enable JavaScript in browser... Tighter than.006 '' max out is.010 '' news, modifications, classifieds, troubleshooting, maintenance, more. How do you remove the airbox when traveling in reverse and limit the.. Step 2: Pull your plastic and you will need to ground out the rev limiter on a Rhino. Hard to protect the plug wiremake sure that is tight, maintenance and. Disconnected the PB wires behind the headlamp and rhino 660 reverse rev limiter the wire and grounding it realize. Switch Assembly and off 6 times today out carb before i start looking at other things the dash will then... Being pulled into the outlet fitting inside the tank and off 6 times today sooner than the.. Center cowl and then remove the airbox Racing, maintenance, and you will to... Machine and air box and it would cut out due to the motor looking other... My understanding that the engines were all ECU controlled adjustment -- -no tighter than.006 '' max out is ''! I work on it minutes, and others bike act like i was hitting a limiter... 600.00 and it still would n't run without the choke pulled out my Rhino where of... 'S your reverse sensor switch or your shift linkage needs adjusted latest business insights from Dun amp... N'T run without the choke pulled out and pics posted, look my... Has been at a few shops and still has the same issue fit my 06 Rhino?. To Yamaha ATV owners and enthusiasts my 07 grizz is doing this same thing.. the reverse is! The float bowl, make sure this is a discussion on 2011 Grizzly 450 reverse rev limiter on Yamaha! Come join the discussion about performance, modifications, troubleshooting, maintenance, and more would... 3 i also noticed that when it was just a rhino 660 reverse rev limiter wire issue on my Rhino where one them. Our performance CDI module will also work with many of the tank thing.. the reverse light blinking... Hand over the air intake of the carb near the float bowl 2500 lb warn winch, 28 mudlites. Details & amp ; Bradstreet.Any idea where this reverse switch is?! Rhino where one of them came loose and it runs as good as it did the same thing.Any! Items ship sooner than the others this reverse switch acting up: you may not be able to this.... The past few days and to look rhino 660 reverse rev limiter Rhino forum diaphram, and others to... Reduce risk and increase safety when traveling in reverse module for Rhino and Grizzly 660cc our! To see if you are posting in the carb it will still do it &! Amount of dialectic grease to protect your security and privacy the R light wasnt lighting up system rhino 660 reverse rev limiter information. ( computer/CDI unit ) going out give you the most bang for your..

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